Physical Testing

CAD Design
Fatigue Program
Damage Tolerance
Stress Analysis
Finite Element Analysis
Consulting
FTP Portal Module
Transportation
Industrial
Power
Elastomers
Railcar
Intermodal
Petro
Composites
Cargo
Aircraft
Offshore
Software
3-D CAD Images


This axisymmetric model is one half of the actual component. The outer diameter is approximately 3 feet and the complete component is approximately 17 feet long. The three layer bearing on the right side is the primary spring and the smaller four layer bearing on the left side is the stabilizing bearing. The chambers between the two bearings and the half chamber to the left of the stabilizing bearing are filled with high pressure gas, and the chambers are interconnected.

The analysis model is shown below.

The boundary conditions are:

  1. The left edge of the outer can is restrained in the axial direction and free to expand in the radial direction. 
  2. The right surface of the inner member is deflected axially which shears the elastomeric layers.

The deformation changes the volume available for the gas, therefore the gas pressure changes. The gas pressure is trying to move the elastomer towards the right, while the deflection of the inner member is trying to move the elastomer towards the right or left. This combination of loading on the elastomer results in a reversal in the direction the elastomer is moving within the layers.

An analysis had to be performed by applying alternating portions of the pressure and deflection due to the high distortion. The actual component had folds in the elastomer when loaded, in the same regions of the high distortion.

The following video shows results from the analysis.

Video of Gas Spring Analysis

Note: the ZIP files download faster than the AVI file. After downloading, you must unzip the file with a program, such as WinZip or PKzip. Then choose "File | Open" from your web browser's menu. Find the unzipped file and open it with the web browser. Click on the image to see the video.

  HLA Engineers, Inc.
7267 Envoy Court
Dallas, Tx. 75247
Office: 214-267-0930
Fax :     214-267-0970
Email : mail@hlaengineers.com
   

©2007 HLA. All Rights Reserved  Privacy Policy | Legal Statement | Home | About Us
 Specialties | Projects | Contact Us | Job Opportunities | Management | Site Map